Flatbed Die Cutting Machine
The flatbed die cutting machine is applied in printing and packing industries for the die-cutting, creasing and stripping of paper boxes and cardboard boxes, etc. The flatbed die cutting machine is often applied to printed packaging such as wine boxes, cigarette boxes, pharmaceutical packaging, gift boxes, home appliance packaging, and cosmetic boxes. After the die-cutting, embossing, creasing and stripping processes, the packaging material gains a more three-dimensional and aesthetic look.
Technical Specifications
| Max. sheet size | 1060×750 mm |
| Min. sheet size | 400 × 350 mm |
| Max. cutting size | 1040× 730 mm |
| Chase size (inner) | 1080 × 745 mm |
| Cutting plate size | 1080 × 736 mm |
| Compatible sheets | 80~1200g/m² paper board, ≦4mm corrugated cardboard |
| Min. trim width | 8 mm |
| Max. operation speed | 7500r/h |
| Max. cutting pressure | 300 tonne |
| Power | 20kW |
| Air compressor output | 0.36m³/min |
| Net weight | 16 tonne |
| Dimensions | L7016 × W4049 ×H 2030 mm |
Note: Air compressor is not included and must be provided by the customer.
Components
-
- Imported patented spiral air sheet-separating presser foot
- High-performance feeder with four pickup suction heads and four forwarding suction heads ensures consistent and smooth feeding. The suckers have adjustable heights and angles.
- Adjustable preloading trolleys.
- Inclined feeding table for high-speed feeding and positioning of thin sheets.
- Non-stop sheet lifting table for sheet loading.
- Double sheet sensor is installed.
- Two modes are available for side registration, which can be selected and switched between according to sheet qualities.
- Vacuum pumps with sucking/blowing functions.
- Feeder brush wheels and rubber wheels can be adjusted together.
Feeder -
- Stable air supply and consistent vacuum level ensures smooth and stable feeding.
- Low noise and vibration
- Operation requires no oil changes
Becker Oil-Less Vacuum Pump -
- Turbo crank toggle mechanism powers high-accuracy lower platen.
- Fixed high-accuracy upper platen for flatbed die cutting.
- Critical parts (crankshaft, worm, worm wheel and toggle shaft) are made of imported high-grade steel alloy.
- Both cutting plates are graded HRC45-47 in hardness, and are positioned in accordance with a fixed edge.
- Chase is equipped with pneumatic lock system.
- High-torque pneumatic clutch/brake.
- Digital display of pressure rise/drop.
- Four front lays can be individually adjusted to provide precise registration for different paper grades.
- Individual gripper bar can be adjusted precisely.
- Multi-finger gripper bar advance system for die-cutting
- High-precision gripper bar chain system is employed.
- Seven imported gripper bars are each with ten fine steel fingers and press pads.
- Sensors are installed at both inlet and outlet to monitor sheet registration.
- Human machine interface (HMI) LCD screen are coupled with sensors to monitor errors and provide solutions.
- Critical parts employ forced lubrication system, which include 0.75kW circulation and cooling unit, oil pressure display and low pressure alarm.
Die-cutting Section -
- Triple action stripping ensures effective removal, especially for irregularly shaped waste.
- Pull-out upper and lower stripping frame can be easily removed and adjusted.
- Middle frame can be easily adjusted.
- Frame loading is completed with a motor lifter.
- Standard stripping pins and spring-loaded ejectors work together to punch out and remove waste.
Stripping Section -
- Automatic sheet delivery platforms are easy to operate and the secondary platform supports quick up-and-down switching, which is particularly suitable for small-size sheets and multiple impositions.
- Gripper bar chain tensioning system is employed.
- Adjustable brushes for multiple segments and sheet-flattening air jets for stable sheet delivery.
- Automatic lubrication system for the main chain.
High Pile Delivery Section -
PLC Control SectionProgrammable PLC control monitors the whole operation and detects errors.